Assessor Resource

MSFGG3004
Process thick glass

Assessment tool

Version 1.0
Issue Date: May 2024


This unit of competency covers cutting, shaping, drilling and edging annealed and laminated glass, which is 12 mm thick and over. It involves the planning, preparation and processing of thick glass sheet.

No licensing, legislative or certification requirements apply to this unit at the time of publication.

You may want to include more information here about the target group and the purpose of the assessments (eg formative, summative, recognition)



Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1

Identify work requirements

1.1

Work requirements for processing thick glass, including materials, types of cuts, shapes and edges, processes and quantities required, are identified from work instructions or job order in accordance with workplace procedures

1.2

Work health and safety (WHS) requirements, including personal protective equipment, are observed throughout the work

1.3

Tools, equipment and materials are selected and checked prior to use to ensure they are appropriate for the work, serviceable and in a safe condition

1.4

Cutting list and quality standards are determined and procedures identified in accordance with workplace requirements and industry standards

1.5

Glass to be cut, shaped, drilled or edged is selected using information from the work order, including type of glass, thickness, colour and dimensions

1.6

Machines, equipment and settings required to perform the work are identified

2

Prepare for work

2.1

Sequence of work is planned to ensure processing is conducted in a logical order

2.2

Suitable cutting, shaping, drilling, edging and lubrication methods are selected

2.3

Glass processing table is selected and work surface is cleared of debris and dust

2.4

Work area is cleared of obstructions and potential hazards with cullet bins located close to work area

2.5

Glass is checked for imperfections and damage prior to handling

2.6

Glass to be processed is located in the work area using correct manual handling procedures

2.7

Glass is measured accurately to minimise waste and within specified tolerances according to enterprise standards

2.8

Components and controls of machines, including emergency stops and guards, are identified and tested for working order

3

Process glass

3.1

Tools and equipment are operated and monitored in accordance with manufacturer instructions and workplace procedures to ensure correct product quality and output

3.2

Glass is processed to required standard in accordance with job order, work instructions and procedures, including the performance of routine lubrication and adjustments of machines/equipment

3.3

Problems occurring during work operations are identified and reported to appropriate persons, and any authorised changes in working procedures followed

3.4

Completed product is inspected for quality of work and repaired, reprocessed or discarded in accordance with workplace procedures

4

Complete work

4.1

Processed glass is labelled and stored following workplace procedures ensuring there are no projections

4.2

Scraps and off-cuts are removed for disposal or recycling, as required

4.3

Work area is cleaned and rubbish disposed of, as appropriate

4.4

Tools, equipment and unused materials are removed and stored appropriately

4.5

Workplace documentation is completed, as required

Identify the materials, patterns/plans, processes, machines, equipment and settings to undertake a glass processing task

Apply safe handling requirements for equipment, products and materials, including use of personal protective equipment

Set up for and prepare to process glass

Follow work instructions, operating procedures and inspection practices to:

minimise the risk of injury to self and others

prevent damage to goods, equipment and products

maintain required production output and product quality

Use AS/NZS 4667:2000 Quality requirements for cut-to-size and processed glass to process glass to specifications

Complete straight cuts by hand and diamond saws, simple shapes, truncated and radius corners, circles and ovals in annealed and laminated glass 12 mm and over and up to 1.0 m2

Rough and smooth arrise annealed and laminated glass 12 mm and over by hand and up to 0.5 m2

Drill holes with diamond drills in annealed glass 12 mm and over and up to 0.5 m2

Use mathematical ideas and techniques to correctly complete measurements, calculate area, estimate glass requirements and minimise waste

Communicate ideas and information to enable confirmation of work requirements and specifications and the reporting of work outcomes and problems, interpret basic plans and follow safety procedures

Avoid backtracking, work flow interruptions or wastage

Work with others and in a team by recognising dependencies and using cooperative approaches to optimise work flow and productivity

Qualities and characteristics of glass, including hazards and handling requirements

Identification of glass processing equipment, functions and procedures

Set-up and operation of glass processing equipment, including procedures for reporting product defects or equipment faults

Workplace safety system requirements related to glass processing

Work flow requirements in relation to glass processing

Assessors must:

hold training and assessment competencies as determined by the National Skills Standards Council (NSSC) or its successors

have vocational competency in the furnishing industry at least to the level being assessed with broad industry knowledge and experience, usually combined with a relevant industry qualification

be familiar with the current skills and knowledge used and have relevant, current experience in the furnishing industry.

Assessment methods must confirm consistency of performance over time rather than a single assessment event and in a range of workplace relevant contexts.

Assessment must be by observation of relevant tasks with questioning on underpinning knowledge and, where applicable, multimedia evidence, supervisor’s reports, projects and work samples.

Assessment is to be conducted on single units of competency or in conjunction with other related units of competency. Foundation skills are integral to competent performance in the unit and should not be assessed separately.

Assessment must occur on the job or in a workplace simulated facility with relevant process, equipment, materials, work instructions and deadlines.

Access is required to glass sheet/product greater than 12 mm thick; processing facilities/equipment, such as cutting equipment and glass edging/drilling equipment; a work table and appropriate work area; work orders; and appropriate safety and personal protective equipment.


Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assingnment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)


Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1

Identify work requirements

1.1

Work requirements for processing thick glass, including materials, types of cuts, shapes and edges, processes and quantities required, are identified from work instructions or job order in accordance with workplace procedures

1.2

Work health and safety (WHS) requirements, including personal protective equipment, are observed throughout the work

1.3

Tools, equipment and materials are selected and checked prior to use to ensure they are appropriate for the work, serviceable and in a safe condition

1.4

Cutting list and quality standards are determined and procedures identified in accordance with workplace requirements and industry standards

1.5

Glass to be cut, shaped, drilled or edged is selected using information from the work order, including type of glass, thickness, colour and dimensions

1.6

Machines, equipment and settings required to perform the work are identified

2

Prepare for work

2.1

Sequence of work is planned to ensure processing is conducted in a logical order

2.2

Suitable cutting, shaping, drilling, edging and lubrication methods are selected

2.3

Glass processing table is selected and work surface is cleared of debris and dust

2.4

Work area is cleared of obstructions and potential hazards with cullet bins located close to work area

2.5

Glass is checked for imperfections and damage prior to handling

2.6

Glass to be processed is located in the work area using correct manual handling procedures

2.7

Glass is measured accurately to minimise waste and within specified tolerances according to enterprise standards

2.8

Components and controls of machines, including emergency stops and guards, are identified and tested for working order

3

Process glass

3.1

Tools and equipment are operated and monitored in accordance with manufacturer instructions and workplace procedures to ensure correct product quality and output

3.2

Glass is processed to required standard in accordance with job order, work instructions and procedures, including the performance of routine lubrication and adjustments of machines/equipment

3.3

Problems occurring during work operations are identified and reported to appropriate persons, and any authorised changes in working procedures followed

3.4

Completed product is inspected for quality of work and repaired, reprocessed or discarded in accordance with workplace procedures

4

Complete work

4.1

Processed glass is labelled and stored following workplace procedures ensuring there are no projections

4.2

Scraps and off-cuts are removed for disposal or recycling, as required

4.3

Work area is cleaned and rubbish disposed of, as appropriate

4.4

Tools, equipment and unused materials are removed and stored appropriately

4.5

Workplace documentation is completed, as required

Specifies different work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included. Range is restricted to essential operating conditions and any other variables essential to the work environment.

Thick glass includes:

annealed sheet and laminated glass for residential and commercial windows and doors greater than 12 mm thick

structural glass

Materials include:

table tops

shower screens

Glass processing includes:

cutting

use of portable diamond saws

shaping

drilling and edging (edging may include arising)

Tools and equipment include:

cutting tables

tungsten wheel glass cutters

speed cutters

circle cutters

portable diamond saws

L-squares and straight edges

tape measures

marking pens

chinagraph pencils

templates and lubricants

Drilling equipment includes:

portable diamond drills

glass drilling machine

Edging tools include:

edging stones and hand arrisers

upright belt

handheld belt machines

Glass processing tables include:

air flotation tables

roller castor table or tilt table with air flotation or roller castors

Personal protective equipment includes:

that prescribed under legislation, regulations and enterprise practices and procedures:

glass handling gloves

safety glasses

gauntlets

aprons

safety footwear

Workplace procedures include:

workplace procedures relating to the use of tools and equipment and personal protective equipment required for the handling and processing of glass

workplace instructions, including job sheets, cutting lists, plans, drawings and designs

workplace procedures relating to reporting and communications

manufacturer instructions for the use of equipment and materials

quality standards and procedures

Identify the materials, patterns/plans, processes, machines, equipment and settings to undertake a glass processing task

Apply safe handling requirements for equipment, products and materials, including use of personal protective equipment

Set up for and prepare to process glass

Follow work instructions, operating procedures and inspection practices to:

minimise the risk of injury to self and others

prevent damage to goods, equipment and products

maintain required production output and product quality

Use AS/NZS 4667:2000 Quality requirements for cut-to-size and processed glass to process glass to specifications

Complete straight cuts by hand and diamond saws, simple shapes, truncated and radius corners, circles and ovals in annealed and laminated glass 12 mm and over and up to 1.0 m2

Rough and smooth arrise annealed and laminated glass 12 mm and over by hand and up to 0.5 m2

Drill holes with diamond drills in annealed glass 12 mm and over and up to 0.5 m2

Use mathematical ideas and techniques to correctly complete measurements, calculate area, estimate glass requirements and minimise waste

Communicate ideas and information to enable confirmation of work requirements and specifications and the reporting of work outcomes and problems, interpret basic plans and follow safety procedures

Avoid backtracking, work flow interruptions or wastage

Work with others and in a team by recognising dependencies and using cooperative approaches to optimise work flow and productivity

Qualities and characteristics of glass, including hazards and handling requirements

Identification of glass processing equipment, functions and procedures

Set-up and operation of glass processing equipment, including procedures for reporting product defects or equipment faults

Workplace safety system requirements related to glass processing

Work flow requirements in relation to glass processing

Assessors must:

hold training and assessment competencies as determined by the National Skills Standards Council (NSSC) or its successors

have vocational competency in the furnishing industry at least to the level being assessed with broad industry knowledge and experience, usually combined with a relevant industry qualification

be familiar with the current skills and knowledge used and have relevant, current experience in the furnishing industry.

Assessment methods must confirm consistency of performance over time rather than a single assessment event and in a range of workplace relevant contexts.

Assessment must be by observation of relevant tasks with questioning on underpinning knowledge and, where applicable, multimedia evidence, supervisor’s reports, projects and work samples.

Assessment is to be conducted on single units of competency or in conjunction with other related units of competency. Foundation skills are integral to competent performance in the unit and should not be assessed separately.

Assessment must occur on the job or in a workplace simulated facility with relevant process, equipment, materials, work instructions and deadlines.

Access is required to glass sheet/product greater than 12 mm thick; processing facilities/equipment, such as cutting equipment and glass edging/drilling equipment; a work table and appropriate work area; work orders; and appropriate safety and personal protective equipment.

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Work requirements for processing thick glass, including materials, types of cuts, shapes and edges, processes and quantities required, are identified from work instructions or job order in accordance with workplace procedures 
Work health and safety (WHS) requirements, including personal protective equipment, are observed throughout the work 
Tools, equipment and materials are selected and checked prior to use to ensure they are appropriate for the work, serviceable and in a safe condition 
Cutting list and quality standards are determined and procedures identified in accordance with workplace requirements and industry standards 
Glass to be cut, shaped, drilled or edged is selected using information from the work order, including type of glass, thickness, colour and dimensions 
Machines, equipment and settings required to perform the work are identified 
Sequence of work is planned to ensure processing is conducted in a logical order 
Suitable cutting, shaping, drilling, edging and lubrication methods are selected 
Glass processing table is selected and work surface is cleared of debris and dust 
Work area is cleared of obstructions and potential hazards with cullet bins located close to work area 
Glass is checked for imperfections and damage prior to handling 
Glass to be processed is located in the work area using correct manual handling procedures 
Glass is measured accurately to minimise waste and within specified tolerances according to enterprise standards 
Components and controls of machines, including emergency stops and guards, are identified and tested for working order 
Tools and equipment are operated and monitored in accordance with manufacturer instructions and workplace procedures to ensure correct product quality and output 
Glass is processed to required standard in accordance with job order, work instructions and procedures, including the performance of routine lubrication and adjustments of machines/equipment 
Problems occurring during work operations are identified and reported to appropriate persons, and any authorised changes in working procedures followed 
Completed product is inspected for quality of work and repaired, reprocessed or discarded in accordance with workplace procedures 
Processed glass is labelled and stored following workplace procedures ensuring there are no projections 
Scraps and off-cuts are removed for disposal or recycling, as required 
Work area is cleaned and rubbish disposed of, as appropriate 
Tools, equipment and unused materials are removed and stored appropriately 
Workplace documentation is completed, as required 

Forms

Assessment Cover Sheet

MSFGG3004 - Process thick glass
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:


Assessment Record Sheet

MSFGG3004 - Process thick glass

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: